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Butt Weld Elbows

Engineered for reliable directional flow across critical industrial piping systems.

45° · 90° · 180°Long Radius · Short RadiusASME B16.9Special alloys: subject to feasibility
Sizes & dimensional standards ↓
PRODUCT OVERVIEW

Directional fittings, specified for the service

FERROBEND supplies butt weld elbows (also called buttweld elbows) for changing the direction of flow in industrial piping systems. Standard and project-specific configurations can be considered across stainless steel, duplex, super duplex, carbon steel, alloy steel, nickel alloys, titanium and copper alloys.

Products can be supplied according to applicable ASME, ASTM, MSS, EN and project specifications, subject to material grade, dimensions, wall thickness and manufacturing feasibility.

Manufacturing configurations may include seamless elbows, welded elbows and fabricated configurations where applicable. Not every material, size or geometry is available by every manufacturing route.

TECHNICAL PARAMETERS

Define the elbow before selecting the grade

Butt weld elbow specification overview
ParameterSpecification basis
Product / anglesButt Weld Elbow · 45° / 90° / 180° / custom
Radius / geometryLong Radius (LR): typical centreline radius 1.5D. Short Radius (SR): typical centreline radius 1.0D.
SizeNPS 1/2"–48" / DN 15–1200 within the applicable standard and confirmed supply capability
Wall thicknessSchedule or project-specific thickness; confirm size and material compatibility
End connection / preparationButt weld ends · ASME B16.25 or project specification
Dimensional requirementsASME B16.9 or applicable project standard; dimensions and tolerances to the governing standard
Manufacturing routeSeamless / welded / fabricated, as applicable
Material familiesStainless / duplex / super duplex / carbon / alloy / nickel / titanium / copper alloys
Inspection / documentationAs per specification, purchase order (PO) and approved inspection and test plan (ITP); EN 10204 3.1 and other records as applicable
Special dimensionsAgainst approved drawing, subject to manufacturing feasibility

D denotes the nominal pipe size designation, not the measured outside diameter. LR/SR ratios are typical geometry descriptions, not a substitute for standard dimension tables. Confirm centre-to-end dimensions and tolerances against the applicable standard. Custom radius or geometry requires an approved drawing and feasibility review.

SIZES & WALL THICKNESS

Dimensional coverage, not a blanket availability claim

NPS 1/2"–48"DN 15–1200

Standard dimensional coverage up to NPS 48 in accordance with applicable standards. Actual manufacturing and supply range depends on material, wall thickness, configuration and project requirements.

Typical schedule designations

SCH 5SSCH 10SSCH 10SCH 20SCH 30SCH 40SCH 40SSTDSCH 60SCH 80SCH 80SXSSCH 100SCH 120SCH 140SCH 160XXS

Schedule availability depends on nominal size, material, manufacturing route and applicable standard. The list does not imply that every schedule exists in every size or material. Custom wall thicknesses may be considered against project requirements; heavy-wall configurations are subject to manufacturing feasibility.

Review dimensional standards →
DIMENSIONS & STANDARDS

Keep dimensions, weld ends and material specifications distinct

End preparation — a separate requirement

Special end preparations are subject to the approved specification or drawing and manufacturing feasibility.

Material / product specifications

These specifications address the material and product requirements; they are not interchangeable with a dimensional standard such as ASME B16.9.

Specify the dimensional standard, end-preparation standard and material/product specification separately, with the required editions and project requirements.

Explore all standards →
INSPECTION & TESTING

An agreed inspection scope, not a universal test list

Inspection & quality

Inspection requirements are performed in accordance with the applicable material specification, purchase order, approved ITP and project requirements.

  • Visual and surface condition inspection
  • Dimensional inspection: outside diameter, centre-to-end dimensions and wall thickness
  • Radius / geometry verification
  • Bevel and end-preparation inspection
  • Marking and material identification
  • Heat number and traceability verification

Testing, where applicable or specified

Testing is performed as required by the applicable material specification, customer purchase order, project specification or approved inspection and test plan.

  • Chemical composition verification and mechanical testing
  • Positive Material Identification (PMI)
  • Hardness and impact testing
  • Intergranular Corrosion (IGC) and ferrite testing
  • Ultrasonic testing, where applicable
  • Dye / liquid penetrant testing, where applicable
  • Radiographic testing, where applicable
  • Other customer/project-specified NDT

Not every elbow receives every test. Test methods, acceptance criteria, witnessing and reporting requirements should be agreed in the purchase order and approved ITP.

DOCUMENTATION & TRACEABILITY

Connect the fitting to its quality records

Documentation is supplied according to applicable specification and customer/project requirements. The following records may be supplied as applicable; they do not automatically accompany every order.

Certificates and inspection records

  • EN 10204 3.1 Material Test Certificate
  • Mill Test Certificate / Material Test Certificate
  • Certificate of Conformance
  • Dimensional Inspection Report
  • PMI, mechanical test and chemical analysis reports
  • Heat treatment records and NDT reports
  • Third-party inspection reports
  • Traceability documentation and packing list
  • Customer/project-specific quality documentation

Identification and traceability

Material traceability can be maintained from raw material through manufacturing, inspection and final documentation according to applicable quality and project requirements.

Product identification may include:

  • Manufacturer identification and material grade
  • Nominal size and schedule / wall thickness
  • Applicable standard
  • Heat number
  • Lot / batch identification, where applicable
QUALITY & MANUFACTURING

Control the requirements through each stage

  1. IdentifyRaw material and traceability requirements
  2. ManufactureAgreed geometry, route and weld ends
  3. VerifySpecified inspection, testing and marking
  4. DocumentRequired records and final supply documentation

Heat treatment

Heat treatment is performed where required by the applicable material specification, grade, manufacturing route and project requirements. Different materials may require different heat-treatment conditions; no single process applies to all grades.

Surface condition & finishing

Pickling, passivation, shot blasting, surface cleaning, protective coating and customer-specified surface treatments may be considered where applicable. Availability depends on material and project specification. Coatings are not implied as standard on stainless, nickel or titanium products.

RFQ CHECKLIST

Send enough detail for technical and commercial review

To receive an accurate quotation, please specify:

Product and dimensional requirements

  • Product type, elbow angle and LR / SR configuration
  • Nominal pipe size and schedule / wall thickness
  • Material grade and quantity
  • Applicable dimensional standard and material specification
  • Seamless / welded requirement, if applicable
  • End preparation requirement
  • Drawing for non-standard geometry

Quality and project requirements

  • Testing / NDT requirements
  • Inspection and documentation requirements
  • Third-party inspection requirements
  • Special coating or finish
  • Project specification, required editions and approved ITP, when specified
COMMON QUESTIONS

Before you specify an elbow

What information defines a butt weld elbow?

Specify the pipe size, wall thickness or schedule, elbow angle, radius configuration, material grade and applicable standard. Include the quantity and any drawing-specific requirements.

What is the difference between long and short radius elbows?

The radius describes the curvature of the elbow. Long and short radius configurations have different centreline bend radii and installation dimensions. Confirm the required configuration against the approved piping layout and fitting standard.

Can I specify an angle other than 90 degrees?

State the required angle in the enquiry. Include a drawing for special angles or dimensions so the geometry and manufacturing requirements can be reviewed.

What documentation should I request?

List the certificates, inspection, testing and marking required by the project specification. Confirm that scope with the quotation rather than assuming every requirement is included.

TECHNICAL ENQUIRY

Need a Butt Weld Elbow for a Specific Material or Project?

Send FERROBEND your size, schedule, material grade, angle, radius, quantity, applicable standard and inspection requirements for technical and commercial review.

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